Metallic Epoxy Coatings for a Frozen Yogurt Shop
In 2013, STRONGHOLD FLOORS was contacted by the owner of the Frosty Llama in Dillsburg, Pennsylvania in hopes that we could stain the existing concrete and seal/polish the concrete.
Upon our first site visit, it was immediately evident this floor couldn't be stained in the traditional manner. The floor was composed of nearly a dozen different pieces of concrete and was soon to be trenched further to allow proper plumbing. Polishing and dye application would also not work for the same reasons.
We advised the owner that a better solution would be to allow us to remove the existing glues, fix all joints, spalls and other surface damage, and then apply our metallic epoxy coatings. These coatings simulate the look of acid-stained concrete but with greater depth, color variation, and protection of the concrete surface. They also allow for easier maintenance than polished concrete in this type of establishment.
The Metallic Epoxy Application Process
Once the rapid-set concrete was poured into the trenches created by the new plumbing, we waited 15 days (note: regular concrete requires about 30 days to set prior to applying floor coatings) to allow the concrete to cure to 85% of its full compressive strength.
We then commenced filling all of the cracks, spalls, and joints with the appropriate epoxy materials. After repairing the surface, we applied the following coatings to the 2000 square feet of concrete:
- Primer Coat: A thin, water-based, clear epoxy. This helped to close up the highly porous concrete slabs.
- Base Coat: A thick application of black, fully pigmented, 100% solids epoxy. This created a consistent canvas to work upon.
- Mid Coat: A thick application of our "Dolphin" metallic epoxy. This naturally creates subtle distortions in the final look (this look can be modified via different techniques to create a variety of final appearances).
- Top Coat: A special "High Wear" urethane that features a tabular aluminum additive. This additive allows the final surface to act like 300 grit sand paper - tough to scratch, but still easy to clean with a scrubber or mop.
Getting the Final Look
The final result was an artistic floor that somewhat resembled burnished metal. The walls and other contents have much more vibrant colors, creating an inviting environment for all.
Dan finished out the Frosty Llama with plenty of furniture to provide seating for couples, families, and larger groups. The self-serve, frozen yogurt flavors allow each visitor to create their own culinary masterpiece. Customers finish up by adding all the finishing touches such as nuts, candies, and fresh fruits.
Update: This business no longer exists.
